Our Process

PROJECT QUALIFICATIONPROJECT QUALIFICATION

The first stage of our process involves qualifying project feasibility. We'll collaborate with you in reviewing your drawings, and ask questions pertaining to the geometry and intent of your part.

FOAM MATERIAL SELECTIONFOAM MATERIAL SELECTION

Stage two involves material review and selection. At this time we'll assess placement and indentation load deflection in identifying the right foam for your part.

FINISHING SELECTIONFINISHING SELECTION

After the right foam is identified, we'll determine any coating or fabric necessary for your part's specialized application.

PROTOTYPINGPROTOTYPING

In creating your perfect part, we make sure to deliver the right prototype. We have multiple prototyping capabilities including 3D printing. This often times allows us to produce, coat or cover, and ship a prototype to you within 24 hours.

TOOL, DIE, MOLD CREATIONTOOL, DIE, MOLD CREATION

After the prototype is approved, we determine the manufacturing process necessary to deliver your part in the most efficient manner. Tools and dies are made at this stage.

PRODUCTIONPRODUCTION

During production your part is manufactured to meet supply needs. This involves cutting, sawing, milling or molding the selected foam, and coating or encapsulating it in fabric per specifications.

ASSEMBLYASSEMBLY

We take great care in providing additional services in the assembly of your product. This can even include component sourcing and the encapsulation of electronics.

SPECIALTY PACKAGINGSPECIALTY PACKAGING

We are happy to complete the processing of your order by providing any necessary specialty packaging.