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11

Project
Qualification

22

Foam
Material
Selection

33

Finishing
Selection

44

Prototyping

55

Tool, Die, Mold
Creation

66

Production

77

Assembly

88

Specialty
Packaging

Project Qualification

The first stage of our process involves qualifying project feasibility. We’ll collaborate with you in reviewing your drawings, and ask questions pertaining to the geometry and intent of your part.


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Foam Material Selection

Stage two involves material review and selection.  At this time we’ll access placement and load deflection to better identify the right materials for your part.


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Finishing Selection

After the material has been identified, we’ll help determine the best patient contact surface for your application, be it our PolyDry Healthcare Fabric or one of our PolyScan Coatings.


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Prototyping

In creating your perfect part, we make sure to deliver timely and functional prototypes.  With multiple prototyping capabilities, including 3D Printing, we can often create and ship parts within 24 hours.


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Tool, Die, Mold Creation

Once your prototype is approved, we determine the manufacturing process necessary to deliver the perfect part.  All tools and dies are constructed in our state of the art Engineering and Development Center.


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Production

During Production, your parts are manufactured within the requirements of the design.  With a large breadth of manufacturing capabilities, your product can be fabricated or molded.


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Assembly

Bringing additional value to your product, we can fully assemble your parts by sourcing components and populating electronics.


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Specialty Packaging

We are happy to complete the processing of your order by providing any necessary specialty packaging.


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Toll Free: 800-446-4644